Page 18 - Jan/Feb 2023 Vol 40 No 6
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CONFERENCE HIGHLIGHTS
         CONFERENCE HIGHLIGHTS
         Mark Miller Tennessee PW Project of the Year


         Alcoa’s Marconi Boulevard Project






           The imminent development of the City
         of Alcoa’s Springbrook Farm area, coupled
         with the growing volume of traffic in
         the area due to schools and residential
         neighborhoods, called for a new roadway
         to support multimodal accessibility.
           The City called on Gresham Smith
         to serve as the lead engineering firm.
         The team provided a number of
         services, including conceptual planning,
         bidding, NEPA document preparation,
         a remediation action plan, a soils
         management plan, wetland mitigation,
         roadway and bridge design and the
         preparation of a no-rise certificate and
         Construction Engineering and Inspection
         (sub-consultant to CDM Smith).
           The project scope included a complex
         roundabout design, the rehabilitation of   In addition to saving an abandoned   the plan that was developed.
         three historic railroad bridges, one new   structure, the team designed one new   EnSafe served as the environmental
         bridge, pedestrian amenities, concept   bridge that required out-of-the-box   consultant taking the lead in preparing the
         planning and low-impact stormwater   thinking that would accommodate a   remediation action plan and soil
         design. The end result is an integral   single lane of travel plus a sidewalk for   management plan. Geoservices was the
         corridor that serves as a critical piece of   pedestrians. Bridge engineers designed a   geotechnical sub-consultant responsible
         infrastructure while also complementing   structure that matches the existing two,   for both testing and engineering
         the aesthetics of the former structures,   while the roadway team developed the   recommendations.
         improving safety and creating community   concept of a boulevard with one lane in   Summary
         connectivity.                       each direction. The new structure utilized
                                             steel piles for a deep foundation, cast-in-  Gresham Smith has been an early
         Bridge Rehab and Design             place abutments and wings to match the   partner to the City of Alcoa, working for
           Two 100-year-old existing concrete arch   adjacent existing arches, prestressed beams   over ten years to transform the former
         structures were evaluated and determined   and a faux-arch facade to provide a similar   ALCOA West Plant property into a new
         structurally adequate to carry a proposed   look.                        and vibrant city center. The resulting new
         pedestrian trail. However, a detailed                                    roadway allows the local community to
         preservation plan was required to   Environmental Complexity             better manage current and future traffic
         rehabilitate the structures in order to   The complexity of the project was driven   demands by enhancing travel, maximizing
         provide a low-maintenance structure that   by the fact that it was once an industrial   safety and improving multimodal
         could be incorporated into the overall   site and classified as a brownfield by   connectivity.
         project.                            Tennessee Department of Environment   This project was a TDOT Local
           Concrete spall repairs were performed   and Conservation (TDEC). Given that the   Programs job, where the Gresham
         on the vertical surfaces of the wingwalls   site was once an industrial aluminum mill   Smith team worked directly with the
         and also to the underside of the deck.   and as part of the Brownfield Voluntary   City of Alcoa. The Gresham Smith
         Epoxy injection was performed to seal the   Agreement, TDEC documents show the   team collaborated with the City and
         cracks, and a textured finish was applied   16.64 acres of land needed for the road do   other stakeholders to ensure their plans
         to the exposed concrete for both aesthetics  not include any “waste management units.”  complemented TDOT’s Alcoa Parkway,
         and preservation. The bridge deck was   The team followed a soil management   accommodated the environmental
         resurfaced and a new metal railing,   plan during design and construction and   concerns of TDEC (and other overseeing
         that matches the other structures, was   performed assessments to ensure that   agencies), and maximized the opportunity
         added to rebuilt walls. Reusing the older   the area was safe. Areas encountered   for mixed residential, commercial and
         infrastructure saved money, materials   during construction, like railroad ties and   professional developments, together
         and energy while preserving two historic   undocumented oil separator pipes, were   with meaningful public spaces and
         structures.                         removed, contained and disposed of per   transportation options.

         18    TPW January/February 2023
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