Page 11 - Mar-Apr19 Vol36 No7
P. 11

Needless to say, the residents were       3.7 percent which translates to a field                          Top of the hill - after
complaining constantly. “Extensive          spread rate of 42 pounds per square yard.   states that “the depth of FDR should not
repairs were made prior to using FDR,”      While TDOT SP304 recommends 95              interfere with existing utilities as long as
said Warren. “Many times, we had crews      percent compaction, S&ME recommend          they are installed to the proper depth. The
out there making repairs after hours and    that the FDR base be compacted to at        only utility we hit was communications
on the weekends.” As a result, the cost to  least 98 percent of the standard Proctor    (i.e. cable TV) which wasn’t buried deep
make needed repairs were adding up and      maximum dry density to achieve greater      enough as required and given that, it
becoming very costly to the county. They    strength. This level of compaction was      was the cable company’s responsibility
needed a better, more permanent solution.   achieved by the contractor with ease        to fix the damage.” The subdivision also
                                            during construction.                        contained curb and gutter, mailboxes,
  Knox County knew about FDR as they                                                    and concrete driveways; these items were
had recently attended an open house           Overall, Knox County was pleased with     unharmed during construction.
during the FDR process on the Foot Hills    their first FDR project. “It allowed us to
Parkway. They were able to witness the      complete the work in a quarter of the time    Knox County now has a brand new
process firsthand and learn the answers     as traditional repairs and the residents    road with a base strong enough to ensure
to all of their questions. Understanding    of the subdivision were minimally           longevity for its 1 1/5” topping of surface
the process and witnessing the results      disrupted,” said Warren. A common           D-mix. When asked if Knox County will
gave the county enough ammunition to        concern of many counties and cities is      use FDR again, Warren said “Yes, we have
get the ball rolling towards designing      damage to underlying utilities. Warren      several more roads and are pleased to have
the new pavement section with                                                           FDR in our tool bag.”
FDR. Geotechnical firm S&ME took
representative samples from the existing
road, which was riddled with alligator
cracking, rutting, and sections of
polished aggregate. Through mandatory
lab testing, they determined that the
FDR section needed to be 11 inches
thick. TDOT’s FDR specification, SP304,
requires an unconfined compressive
strength of 300-500 PSI in seven days.
Analysis of test results indicated that
the cement content would need to be

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