Page 9 - May-June2019 Vol37 No1
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of 48-inch diameter brick and reinforced      Gaining Stakeholder Buy-In                   innovative solution for bypass pumping
concrete pipe. A replacement via open           Before finalizing the design, KUB          on the upstream end of the project,
cut excavation or tunneling method was                                                     decreasing the project footprint size and
considered, but would delay the project       and Barge met with stakeholders at UT,       allowing for construction during football
by requiring new easements, resulting         TDOT, and the City of Knoxville to obtain    season. The original design concept was
in possible long-term disruptions to          concept buy-in. Because a greenway has       to install a new vault for pumping while
UT parking facilities. It also was cost-      the same requirements as a roadway for       using the existing vault for plugging. The
prohibitive. Sliplining appeared to be the    minimum widths and traffic control,          proposed pumping vault would close a
obvious choice, since additional hydraulic    the bypass pumping plan design ran the       vital sidewalk between UT’s campus and
capacity was not required, and the work       piping along the greenway to maintain        downtown Knoxville. KUB’s Herschel
could be performed without significant        these features.                              Hall recommended installing a new vault
bypass pumping.                                                                            for plugging within the project footprint
                                                TDOT did not allow excavation in the       (rather than in the sidewalk) so that
  However, after Barge developed a plan       recently resurfaced Neyland Drive, which     pump suction lines could be run into the
and profile of the existing system so         was the location of a siphon inlet box       existing vault. The vault was installed in
that KUB could utilize their hydraulic        and downstream terminus of the project.      the location of the spring, so it eliminated
wastewater model, additional inspections      TDOT lane restriction requirements had to    the problematic infiltration.
revealed that the brick pipe was arched       be incorporated into the bypass pumping
as opposed to being round. This meant         plan. This requirement impacted the            Hobas pipe was installed leading in
sliplining was not a viable rehabilitation    bypass pumping and liner installation since  and out of the vault, for better sealing
technique for the entire segment.             the discharge piping had to be installed     and structural elements at the vault
                                              into the siphon inlet box (to bypass the     and pipe interface. The plugging vault
  KUB and Barge worked to identify            entire rehabilitation segment). The size of  provided a more consistent surface
potential solutions that would address        the bypass piping was too large to fit into  (rather than brick) for sealing plugs
the leaking and structurally- deficient       a standard manhole frame and cover, so       which provided for better reliability for
trunkline. The alternatives considered        different bypass setups were required.       worker safety.
were lining (geopolymer, epoxy, PVC
or cured-in-place pipe); sliplining the          Although it is preferred to have access     With this innovative thought and
reinforced concrete pipe and lining the       to both ends of the pipe for better worker   collaboration, UT approved a project
brick sewer; sliplining the reinforced        comfort and application environment,         schedule that extended into football
concrete pipe and installing a new sewer      the contractor, Garney Construction, was     season. Construction occurred during two
via open cut excavation to replace the        able to bypass the siphon completely and     UT football games with no issues along a
brick sewer; or tunneling.                    plug the last section at the siphon inlet.   major pedestrian way into campus.
                                              However, for this segment, the liner had to  Multiple Fixes Led to Successful
  A matrix and weighted scoring system        be applied from only one end of the pipe.    Completion
was developed to analyze the alternatives     Bypass design and contractor flexibility
based on the project success factors.         enabled the project team to accommodate        Additional project successes were first
Project success factors included cost;        TDOT’s requests and requirements while       noticed with the nose. A turbulent section
public impacts to parking, pedestrians        still delivering a successful outcome.       existed near the siphon inlet. Soon after
and traffic including the greenway;           Limited Space, Limited Time                  construction, a previously undetected
lifecycle (operations and maintenance                                                      odor was noticed at this location and was
requirements as well as product life            The University was the most impacted       strong enough to require mitigation. By
expectancy); schedule for easement            stakeholder. KUB and Barge met with          eliminating the infiltration from the Creek
acquisition, permitting and construction;     UT representatives to obtain the multiple    and spring, and sealing up the system, a
and constructability (difficulty, risk, need  levels of approval required to proceed with  small odor control unit was installed to
for bypass pumping, and potential for         the project. Working space was limited       eliminate nuisance calls due to a stronger
utility conflicts).                           so, outside of easements, UT required all    wastewater concentration.
Best Alternatives Chosen                      work, (including bypass pumping and
                                              laydown area), to occur in a footprint of      Infiltration from the ‘gusher’ was
  Spray-on lining systems provided the        75 x 200 feet.                               conservatively estimated at a constant 300
best alternative for meeting the project                                                   gallons per minute. This flow calculates
needs, with epoxy ultimately chosen for         Five parking spaces were negotiated        to 432,000 gallons per day or 157 million
the project. The epoxy liner is internally    and granted in UT parking areas for          gallons per year of extraneous water to
applied by workers inside the trunk sewer.    contractor access. Schedule became the       convey and treat. KUB has reinstalled
This recommended alternative set itself       biggest project driver as the goal was to    a flow monitor on the trunkline and is
apart with less public impacts, fewer         construct the project during UT’s summer     currently evaluating the impact of this
schedule impacts and less risk during         semester, their least populated season on    project to their system.
construction.                                 campus. With the approval process slower
                                              than anticipated, it became apparent           KUB’s project is a strong example of
  Moreover, manholes could be lined with      that the project would run into the fall     how managing project constraints, such
the same product, eliminating manhole         semester and possibly conflict with UT’s     as schedule, location, and stakeholder
replacements. However, the main               football season.                             involvement, can ultimately lead to
drawback to this scenario was the need for    Construction During Football Season          innovative solutions and a more successful
bypass pumping at peak wastewater flow                                                     outcome.
of 24.5 million gallons per day.                The project team brainstormed an

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