Page 11 - May-June 2021 Vol 39 No 1
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old structure, we immediately began        replacement of the existing concrete       approach construction plans were
to consider not only how we could          beam superstructure with a new             submitted to the county on August 20,
extend the service life of the bridge,     prestressed box beam superstructure.       2020, just 44 calendar days (32 business
but also how we could do so quickly,”      The typical section of the bridge allows   days) after receiving the notice-to-
he said. “Our bridge team was able to      for two 11'-0" lanes with guardrail used   proceed.
provide options to Knox County that        for the barriers. The existing abutments   Quick Action Leads to Sturdy Fix
demonstrated the cost of different types   stayed in place, and were modified
of accelerated construction.”              for the new prestressed box beam             The replacement structure consists of
                                           superstructure.                            a single 25-foot-long span with precast
  Preparation of preliminary plans                                                    prestressed box beams and a composite
began with a survey of the bridge and        The decision was made to use             reinforced concrete deck slab. The
approaches. The survey revealed the        prestressed box beams, while reusing the   existing closed abutments have been
bridge was originally constructed as a     existing substructures. The design was     repaired and reutilized to support the
‘flat’ structure, meaning the abutment     expediated so that the bridge could be     new semi-integral superstructure.
corner and beam seat elevations were all   quickly constructed and opened back up
identical, leaving the concrete deck and   to the public.                               In late March 2021, contractor crews
curbs with no longitudinal (along the                                                 finished guardrail construction and
roadway) grade. Yarnell Road, however,       Thirty-percent preliminary plans         surfacing, opening the bridge. The speed
did have a longitudinal slope that was     were delivered on July 15, 2020, eight     of the repair work was notable, since
created completely out of asphalt overlay  days after the on-site scoping meeting,    the date for the notice to proceed with
on the bridge.                             in which several alternatives were         construction had only been January
                                           presented, including an Accelerated        4, 2021. Gresham Smith provided all
  In its preliminary plans, the Gresham    Bridge Construction (ABC) option to        National Environmental Policy Act
Smith team made the decision to hold       replace the structure in a matter of days  (NEPA) and utility coordination,
the existing grade of the roadway by       instead of months. The ABC option          surveying, approach roadway design,
modifying the western abutment of the      ultimately was eliminated because the      and bridge design services.
structure, allowing the same vertical      benefits to the construction schedule
alignment of the road surface without the  were outweighed by the construction          “In the end, we believe our approach
load and expense of an asphalt wedge.      cost (and limited county funds.)           provided technically sound options
Preliminary Plans Included Multiple                                                   that could be built within an expected
Options                                      Sixty-percent design development         budget in a very compressed three-
                                           plans were submitted on Aug. 7, 2020,      month schedule,” Brady said.
  Preliminary plans included               just one month after the on-site scoping
                                           meeting. Final bridge and roadway

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